Raw material intake
Sawdust, wood chips and wood waste go into a bunker or onto a moving floor, from where they are fed automatically into the line. A steady supply is the basis of smooth operation.
- sawdust
- wood chips
- wood waste
Complete and Automated Wood Pellet Production Lines
Offer
We provide comprehensive solutions in the design and construction of wood pellet production lines with capacities ranging from 1 ton to 10 tons per hour. Every installation is tailored to the client’s needs and the specific requirements of their facility.
Our offer includes
- Design of technological linesfrom needs analysis to complete technical documentation
- Construction and assembly of pellet linesturnkey projects with attention to every stage of the process
- Production process automationadvanced control systems ensuring maximum efficiency and ease of use
- Modernization and expansion of existing installationsupgrading older lines to meet new technological and performance requirements
- Service and technical supportfast assistance, spare parts availability, and ongoing consultancy
Why choose our solutions?
- Over 15 years of industry experience
- Components from leading manufacturers in Germany, the Netherlands, and Poland
- Individual approach and flexibility in project execution
- High reliability and long lifespan of installations
- Comprehensive service – from design to commissioning and after-sales support
Our mission is to provide clients with modern and efficient solutions that make pellet production profitable and sustainable.
Interactive line diagram
How pellets are made – the line step by step
Click a machine or a step to see what happens there.
Shredding
Chunky waste – offcuts, board scraps, sawmill residues – is shredded into chips and sawdust. Our lines use WEIMA shredders, and for production waste we also supply GROSS machines.
- WEIMA
- GROSS
Drying
A belt dryer reduces the moisture to the level needed for pelleting – typically about 10%. We work with Hans Binder Engineering, among others: drying is uniform, controlled and energy-efficient.
- approx. 10% moisture
- Hans Binder
Milling
A hammer mill grinds the dry material into a fine, uniform fraction. An even fraction means stable pellet-press operation and consistent pellet quality.
- hammer mill
Pelleting
The heart of the line. The material is conditioned and pressed through the die of the pellet press – under pressure and heat, lignin binds the sawdust into hard pellets without any glue.
- 1–10 t/h
- no binder
Cooling
Hot pellets go into a cooler, where they harden and stabilise, so they resist crumbling during transport and storage.
- counterflow cooler
Screening
A screen separates fines and dust from the finished pellets. The fines go back into the process, so no raw material is wasted.
- fines are recycled
Packaging
An automated packaging line doses and weighs pellets into 15 kg bags or Big Bags – from filling to palletising, without constant operator attention.
- 15 kg bags
- Big Bag
The whole line controlled from one place
Industrial PC and SCADA visualisation – live parameters, reports and remote access from a tablet or smartphone, 24/7.
About us
Comprehensive and Automated Pellet Production Lines – Tailored to Your Factory
For over 15 years, we have specialized in designing and building complete wood pellet production lines. Our projects range from installations with a capacity of 1 ton to 10 tons per hour, allowing us to tailor solutions for both smaller facilities and large-scale production plants.
R&D – Research and Development
Engineering new solutions for sustainable energy and efficiency
At our company, innovation goes hand in hand with experience. Our R&D department focuses on continuously improving existing production lines and developing new technological solutions to meet the growing demands of the market.
Our R&D activities include:
- Development of existing production lines – optimizing efficiency, reducing energy consumption, and improving pellet quality.
- Designing new technological solutions – tailored to the raw material and client requirements.
- Process consulting – support in improving production and selecting the most effective manufacturing methods.
- Testing innovative solutions – research on the use of new materials and components in the technological process.
Different types of pellets, one goal – efficiency
Our R&D activities focus on technologies related to production processes: wood pellets, agro-pellets (from straw, energy crops, and agricultural biomass), pellets from recycled waste, fertilizer pellets from plant biomass, feed pellets for livestock.
Why R&D with us?
By combining many years of experience, our engineering expertise, and access to advanced components, we create tailored solutions that increase our clients’ competitiveness on the market. Our goal is for every production line – regardless of the raw material – to be efficient, cost-effective, and environmentally friendly.
Our projects
Completed installations across Europe and beyond
- Poland
- Austria
- Romania
- Germany
- France
- Indonesia
- Ukraine
- Czechia
- Slovakia
- Switzerland
Quick enquiry
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Contact with us
If you have any questions or concerns about our services, please feel free to contact us using the information provided below.
- info@nexopel.pl
- +48 61 25 03 367
- Nexopel Sp. z o.o.
Składowa 10, 62-081 Przeźmierowo, Poland