Raw material intake
Sawdust, wood chips and wood waste go into a bunker or onto a moving floor, from where they are fed automatically into the line. A steady supply is the basis of smooth operation.
- sawdust
- wood chips
- wood waste
Wood Pellet Production Lines
Interactive line diagram
How pellets are made – the line step by step
Click a machine or a step to see what happens there.
Shredding
Chunky waste – offcuts, board scraps, sawmill residues – is shredded into chips and sawdust. Our lines use WEIMA shredders, and for production waste we also supply GROSS machines.
- WEIMA
- GROSS
Drying
A belt dryer reduces the moisture to the level needed for pelleting – typically about 10%. We work with Hans Binder Engineering, among others: drying is uniform, controlled and energy-efficient.
- approx. 10% moisture
- Hans Binder
Milling
A hammer mill grinds the dry material into a fine, uniform fraction. An even fraction means stable pellet-press operation and consistent pellet quality.
- hammer mill
Pelleting
The heart of the line. The material is conditioned and pressed through the die of the pellet press – under pressure and heat, lignin binds the sawdust into hard pellets without any glue.
- 1–10 t/h
- no binder
Cooling
Hot pellets go into a cooler, where they harden and stabilise, so they resist crumbling during transport and storage.
- counterflow cooler
Screening
A screen separates fines and dust from the finished pellets. The fines go back into the process, so no raw material is wasted.
- fines are recycled
Packaging
An automated packaging line doses and weighs pellets into 15 kg bags or Big Bags – from filling to palletising, without constant operator attention.
- 15 kg bags
- Big Bag
The whole line controlled from one place
Industrial PC and SCADA visualisation – live parameters, reports and remote access from a tablet or smartphone, 24/7.
Wood Pellet Production Lines
We offer complete technological lines for the production of wood pellets with a capacity ranging from 1 ton to 10 tons per hour and beyond, tailored to the needs of small plants, medium-sized enterprises, and large-scale producers.
Our solutions are based on over 15 years of experience and components from renowned manufacturers in Germany, the Netherlands, and Poland. This enables us to deliver installations that combine reliability, high efficiency, and modern automation.
Key advantages of our lines:
- Full process automation – intuitive control and minimal operation.
- Design flexibility – adjustment of the technological layout to client requirements and available space.
- Optimal energy efficiency – reduced operating costs and increased profitability.
- Expandability – we design lines that can grow with the scale of operations.
- Comprehensive service – from concept, design, and assembly to commissioning and maintenance.
Our goal is to deliver modern and efficient installations that support sustainable wood pellet production and allow our clients to achieve a competitive advantage in the market.
Belt Dryers
In the field of biomass drying, we cooperate with renowned manufacturers such as Hans Binder Engineering GmbH. Thanks to this, we can offer our clients modern belt dryers characterized by:
- high energy efficiency,
- uniform and controlled drying process,
- proven reliability confirmed by years of operation.
The use of belt dryers ensures stable pellet quality and increased cost-effectiveness of the entire production process.
Wood Waste Shredding
In the preparation process for pellet production, wood waste shredding plays a key role. That is why we use solutions from the renowned German company WEIMA GmbH – a global leader in shredding technology.
WEIMA shredders enable effective processing of:
- wood waste from production,
- carpentry and sawmill residues,
- various types of solid wood and wood-based panels,
- remains from woodworking processes.
As a result, we obtain wood chips and sawdust – the perfect raw material for further pellet production.
Main advantages of WEIMA shredders:
- high performance and reliability,
- ability to process a wide range of materials,
- robust construction and long service life,
- solutions adapted to both small and large production facilities.
By using WEIMA technology, we can guarantee our clients optimal raw material preparation, which translates into stable quality and high efficiency in pellet production.
Production Process Automation
Our pellet production lines are fully automated and based on modern computer control systems. This makes the production process more efficient, safer, and easier to operate.
Key elements of automation:
- Computer control – all processes are centrally managed from an industrial computer.
- Full Internet connectivity – remote monitoring and diagnostics of line operation.
- SCADA visualization – clear operator panels displaying machine and installation parameters in real time.
- Mobile operation – operators can manage and supervise the line using a tablet or smartphone, increasing work comfort and supervision flexibility.
- Automatic reporting – generation of data on performance, energy consumption, and production efficiency.
Client benefits:
- maximum process control,
- reduced human errors,
- lower operating costs,
- fast response to failures thanks to remote access,
- simpler and more intuitive operation of the entire installation.
Automation of our lines makes pellet production modern, efficient, and ready for the challenges of Industry 4.0.
Full production control – wherever you are Manage the pellet line from your computer, tablet, or smartphone. SCADA visualization and online access guarantee full 24/7 control.
Smart pellet production Modern automation systems, remote Internet access, and mobile operation ensure your line works efficiently and safely.
Industry 4.0 in your factory Computer control, SCADA, and mobile applications – pellet production at the highest level of modernity.
Automated Pellet Packaging Lines
Our offer includes modern pellet packaging lines that ensure speed, precision, and reliability of the entire process. We design fully automated installations that enable unattended operation – from filling to palletizing. This allows operators to focus on supervision rather than manual machine operation.
Packaging types:
- Big Bag – for large recipients and industrial logistics,
- 15 kg bags – the market standard for retail sales.
Key advantages of our packaging lines:
- Unattended operation – full process automation,
- Precise dosing systems – accurate weighing and quality control of each batch,
- Flexibility – ability to quickly switch between different packaging formats,
- Integration with the production line – packaging as a natural extension of the technological process.
With our solutions, pellet packaging becomes fast, cost-effective, and fully automated, while the final product is ready for sale and meets the highest quality standards.
FAQ
Frequently asked questions
01 /What capacity can a pellet line have?
We design lines from 1 to 10 tonnes per hour, and above that if needed. Capacity is matched to the raw material, the available space and the plant's growth plans.
02 /What raw materials can be pelleted?
Most often sawdust, wood chips and sawmill or joinery waste. Our R&D also covers agro-pellets (straw, energy crops), pellets from waste, fertiliser and feed pellets. Wet material needs drying before pelleting.
03 /Do you deliver turnkey lines?
Yes. We handle the whole project: needs analysis, design and technical documentation, assembly, automation, commissioning, operator training and service.
04 /Which components do you use?
Proven components from renowned manufacturers in Germany, the Netherlands and Poland – including Hans Binder Engineering belt dryers and WEIMA shredders.
05 /Can the line be controlled remotely?
Yes. Lines are run from an industrial PC with SCADA visualisation, and internet access lets you supervise operation from a tablet or smartphone and generate reports.
06 /Can you upgrade an existing line?
Yes – we modernise and expand older installations to meet new technological and performance requirements.
07 /Do you help with financing?
Yes. We work with mLeasing (mBank Group): operating lease, finance lease and leasing loans are available – including for complete lines.
Quick enquiry
Pellet production lines
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